Product Overview
Wehao designs and manufactures large format mascot plush toys for brands, events, and retailers that require a custom bear or other character in a durable, display ready structure. Mascot plush relies on reinforced internal shaping, multi density stuffing, and high quality plush fabrics to keep silhouettes stable while maintaining softness where needed. These toys are ideal for brand promotions, themed attractions, marketing campaigns, and premium gift programs that need impressive, oversized plush.
Customization Process
Our customization process begins with your artwork or reference concept for the mascot. We prepare pattern engineering, fabric selections, and stuffing distribution suitable for medium to large sizes. Sample fabrication includes cutting, heavy duty stitching, sculpted stuffing zones, and embroidery or printing for detailed facial features. After prototype approval, mass production follows documented QC steps so each custom bear maintains the intended shape, size, and expression across the entire batch.
Case Display
This sample represents the prototype development of a large mascot plush toy, focusing on verifying the support relationship between the internal filling structure and the external contour. Differentiated filling schemes were used in the head, torso, and limb areas to ensure overall stability. The physical prototype demonstrates the mass production feasibility of large-size samples in terms of shape control.
Customization Options
Buyers can fully customize fabric selections, shapes, internal structure, and accessories depending on the mascot’s purpose. Plush fabrics include minky, velboa, faux fur, and specialty plush for premium mascot lines. Reinforcement can be added using shaped foam, inner lining, or dense stuffing zones. Branding elements such as shirts, caps, embroidery, or accessories help align each custom bear with the client’s marketing objectives.
- Custom sizing from mid sized plush to oversized mascot figures.
- Embroidery or printing for logos, face details, badges, and garments.
- Stuffing adjustments using teddy bear stuffing blends for softness or firmness depending on display needs.
Manufacturing Services
Wehao offers full OEM and ODM services for mascot plush toys, from initial design refinement to mass production. Dedicated production lines handle large format pieces with reinforced stitching and controlled stuffing workflows. Project managers coordinate approvals, material checks, inspections, and production progress to ensure each custom bear matches the approved specifications. Our contract manufacturing approach supports repeat orders, long term mascot programs, and cross series branding.
Certifications & Standards
Mascot plush toys can be manufactured to comply with EN71, ASTM F963, CPSIA, REACH, and CE standards upon request. All fabrics, stuffing, and accessories are sourced from approved suppliers to ensure consistent quality. We conduct structural checks for seams, stuffing density, and embroidery security to meet international requirements for oversized plush toys.
Packaging & Logistics
We offer polybags, vacuum packing for space reduction, custom color boxes, and bulk cartons depending on mascot size. Large mascot plush toys can be packed individually or in grouped shipments with reinforced cartons. Wehao supports FOB, CIF, DDP, and courier arrangements to help global buyers receive custom bear mascot orders on schedule. Mixed sizes and series can be packed together to support unified merchandising plans.
FAQ
Q: What sizes can you produce for mascot plush toys?
A: We can manufacture medium, large, and oversized plush mascots, with internal reinforcement added as needed to maintain shape.
Q: Can you follow brand guidelines or existing mascot manuals?
A: Yes, we work with your brand assets to ensure accurate proportions, colors, and details for each custom bear or mascot character.
Q: How do you reinforce large mascot plush toys?
A: We use structured stuffing zones, denser core filling, foam shaping, or layered internal fabric panels based on your design requirements.
Partner Network
Wehao supplies mascot plush toys to sports teams, universities, retailers, event organizers, and corporate brands that require reliable bulk production. Our long term partners benefit from stable capacity, custom bear development experience, and consistent quality across repeated orders.
Ending
If you are planning a new custom bear mascot or oversized plush series, Wehao can support OEM and ODM development with structural engineering, quality control, and flexible packaging. Share your artwork and target specifications so we can build a production plan that fits your market.
